THE EVOLUTION OF LG MANUFACTURING IN VIETNAM
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By News Reporter
Tucked in the heart of Tennessee, LG’s smart factory is a modern marvel – designed for speed, precision and innovation. At the helm is Charles Lonergan, Manufacturing Director, whose steady leadership keeps this high-tech operation running smoothly. We spent a day with Charles to learn more about his role, the technology behind the factory and what it takes to lead one of LG’s most advanced production sites.
From Inspection to Innovation: A Day in the Life
Charles oversees the production of LG’s front load washers, top load washers, dryers and the sleek WashTower. His day starts the same way, every day – with a walk across the factory floor.
“Each day starts with a walk-through,” he says. “We check equipment, review workflow and make sure everything’s set to hit our production targets.” Mornings are all about quality. Charles and his team review every production line to ensure each unit meets LG’s standards. As the day goes on, meetings shift focus to what’s ahead: upcoming products, refining processes and tracking performance metrics. “No two days are exactly the same,” Charles says. “But the goal always is – run better, solve faster and never stop improving.”
A Fully Integrated Manufacturing Ecosystem
One of the things that makes this plant unique is how much happens under one roof. From injection molding and metal stamping to painting and packaging, nearly every part of the process is handled on-site.
“This level of vertical integration gives us complete control over quality and timing,” Charles explains. Take the unmanned logistics warehouse, for example – it stores large, molded components and uses smart trolleys to move them through the facility. The system tracks inventory, controls curing time and ensures parts arrive at the next station right when they’re needed.
High-Tech Meets Hands-On Training
With a factory powered by automation – Automated Guided Vehicles (AGVs), Autonomous Mobile Robots (AMRs) and AI-based inspection tools – keeping everything running smoothly takes serious know-how.
“To support all this tech, we built hands-on training programs from the ground up,” Charles says. “That’s been key to stabilizing operations and helping our team work confidently with advanced systems.” Ongoing training is a must, especially in an industry where technology keeps evolving. The Tennessee team is making sure its skills evolve just as quickly.
Quality Built Into Every Step
At this factory, quality isn’t a final check – it’s built into every phase. The team uses a three-stage process: raw material checks, 100 percent inspection of each unit for function and appearance, and final sampling before shipment. AI vision systems help verify precise fastening. Multi-camera setups monitor each unit’s key checkpoints. These technologies help catch errors early, before they become issues down the line.
Innovation From Day One
This factory was built to be smart from the start. That gave Charles and his team the chance to design workflows around automation and robotics – rather than adding them later. Robots handle complex or physically demanding tasks. AGVs and AMRs navigate the space using QR codes and LiDAR. Workers, meanwhile, focus on higher-value responsibilities, making the whole operation more efficient and safer. “Robotics aren’t just for show,” says Charles. “They’re woven into our everyday workflow.”
Pride in Progress: From Construction to High-Volume Production
Charles has been with the Tennessee plant since day one – literally.
“I’ve been here since before the first wall went up,” he says. “Now we’re producing over 300 units per hour. That’s something to be proud of.” The journey hasn’t always been easy – ramping up operations and fine-tuning quality took time. But every challenge helped the team grow stronger and more agile. “Continuous improvement is just how we operate,” Charles says. “We’re always thinking about what’s next.”
Work, Life and Balance
Leadership at this level is demanding – but Charles makes it a point to protect his time, both at work and at home. “I rely on daily planning, time-blocking and a strong support system,” he says. “Time with family is just as important as hitting production goals. You can’t give your best at work if things aren’t balanced outside of it.”
Looking Ahead
Charles’s story is part of a bigger picture – LG’s commitment to smarter, more sustainable manufacturing. With his eye on the future and a passion for progress, Charles is helping lead LG’s Tennessee Smart Factory into a new era of intelligent production.
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By News Reporter
Serious About Sustainability, Company Introduces New Material and Production
Process to Minimize Environmental Impact
SEOUL, Aug. 18, 2025 — LG Electronics (LG) is reducing plastic consumption and carbon emissions by adopting a new material and manufacturing process for its commercial 4-way system air conditioners. Aligned with the company’s Better Life for All ESG vision, these latest efforts demonstrate an unwavering commitment to minimizing environmental impacts.
TÜV Rheinland, a global testing and certification organization, recently confirmed that LG’s newly instituted production process has lowered carbon emissions from the manufacturing of its 4-way system air conditioners to 14.85 kilograms of CO₂ equivalents* per unit. Along with the shift in manufacturing method, the primary driver of this reduction is the introduction of a new material used for the air conditioners’ exterior panels.
Moving away from conventional plastic manufacturing techniques, LG employs a foaming injection molding process whereby nitrogen gas is injected into the mold to create bubbles within the material. This innovative approach reduces plastic use by approximately 900 grams per unit. Additionally, LG has replaced the use of Acrylonitrile Butadiene Styrene (ABS) with Polypropylene (PP), which has a lower carbon footprint.
These improvements are expected to cut plastic consumption by roughly 270 tons annually and CO₂ equivalent carbon emissions by over 4,400 tons each year – a reduction comparable to the carbon absorbed in one year by a 30-year-old pine forest covering more than 580 soccer fields.
LG began applying its foaming injection molding method to 4-way system air conditioners in June and plans to gradually expand it to other residential and commercial models.
In pursuit of carbon neutrality, LG aims to reduce greenhouse gas emissions by 54.6 percent by 2030 compared to 2017 levels, as outlined in its Sustainability Report. To reach this target, the company is integrating high-efficiency equipment into its manufacturing processes and adopting renewable energy sources to produce high-efficiency appliances leveraging its proprietary Core Tech.
A prime example of Core Tech is LG’s inverter motor technology, which minimizes energy waste by adjusting motor and compressor speeds in real time according to demand. The company has also advanced its environmental compliance by launching an inverter scroll chiller using R32 refrigerant, which has a Global Warming Potential (GWP) about 30 percent lower than R410A refrigerant.
“The new material and manufacturing process we’ve introduced for our 4-way system air conditioner underscored our efforts to minimizing environmental impacts,” said Bae Cheung-hyun, head of the System Air Conditioners Business at the LG ES Company. “LG will continue to leverage innovative technologies to develop eco-conscious air conditioners for a healthier planet.”
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* A metric measure used to compare the emissions from various greenhouse gases on the basis of their global-warming potential (GWP), by converting amounts of other gases to the equivalent amount of carbon dioxide with the same global warming potential.
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By News Reporter
Manufacturing has been a cornerstone of global economic growth since the Industrial Revolution. Today, however, the landscape is undergoing a fundamental transformation. Societal and structural shifts – including aging populations, shrinking labor forces, evolving trade policies and overhauled supply chains – are pushing the industry to rethink how products are made.
This isn’t merely a phase of incremental improvement. It’s a turning point, one where the traditional manufacturing model is being reimagined. Forward-thinking companies are embracing next-generation production systems such as gigafactories – vast, automated operations – and dark factories, which can function with minimal or no human intervention.
The momentum is already visible in the numbers. According to
link hidden, please login to view, the global smart factory market, valued at USD 155.6 billion in 2024, is expected to more than double to USD 386.4 billion by 2034. With a projected CAGR of 9.5 percent, the smart factory is fast becoming the new foundation of industrial competitiveness.
LG’s Vision for Smart Factories
With over 60 manufacturing sites across more than 40 countries, LG has a long and storied history in global production. Building on nearly 70 years of expertise, we launched our smart factory solution business in 2024 to lead this new industrial revolution.
Our approach is rooted in intelligent manufacturing optimization. We go beyond delivering machinery – we form strategic partnerships. Our solutions are built around the specific needs and goals of each client, ensuring a tailored, customer-first approach.
A Strategic Partner in Manufacturing Transformation
In today’s dynamic manufacturing environment, smart factory solutions are no longer optional – they’re essential. LG offers end-to-end support, from factory design and process audits to ROI analysis and phased implementation roadmaps.
We serve a diverse range of customers, from small manufacturers starting their digital journey to large enterprises modernizing complex operations. Every engagement begins with a deep analysis of industry requirements, production volumes and existing infrastructure – enabling us to craft highly customized solutions.
AI-Powered, Data-Driven Manufacturing
At the core of LG’s smart factory capabilities is a robust platform powered by approximately 770 terabytes of production data. Leveraging AI and big data analytics, our systems transform conventional operations into intelligent, adaptive ecosystems.
Through digital twin technology, we simulate factory layouts and processes before physical implementation, reducing risk and eliminating guesswork. Generative AI monitors equipment in real time, identifying issues like unusual vibrations and recommending corrective actions. Vision AI further enhances operational safety and product quality by detecting defects and safety hazards instantly.
Consider this scenario: a simple voice command – “7 AM: vibration detected on equipment A” – triggers an immediate system diagnosis, referencing historical data and suggesting next steps. Vision AI can then assist the operator in resolving the issue on-site. This real-time, data-driven decision-making is the hallmark of a true smart factory.
Proven Results, Real-World Impact
The results speak for themselves. At LG Smart Park in Changwon, South Korea, automation has reached 65 percent, resulting in a 22 percent increase in productivity and a 30 percent reduction in defects. In the United States, our Tennessee facility achieved a 17 percent boost in productivity and a 30 percent gain in energy efficiency.
Both sites have been recognized as , – a prestigious acknowledgment of excellence in advanced manufacturing.
Scaling Success Across Industries
Building on these successes, we’re expanding our smart factory solutions into new sectors – from batteries and automotive components to semiconductors and heavy machinery. We’re also entering high-potential industries like pharmaceuticals and cosmetics.
Across the U.S. and Southeast Asia, LG is managing full-scale, turnkey projects designed to enhance efficiency, improve quality and increase competitiveness. We expect orders for our smart factory solutions to reach KRW 400 billion this year, with projections exceeding KRW 1 trillion by 2030.
Co-Creating the Future of Manufacturing
At LG, a smart factory isn’t just about high-tech tools – it’s about smart strategies built around our customers. We believe success isn’t defined by how automated a factory is, but by how agile, resilient and future-ready it becomes.
We’re proud to collaborate with our partners to build operations that are not only more efficient, but also more competitive and sustainable. As the manufacturing sector continues to evolve, LG is committed to leading the way – co-creating the future of intelligent production.
By Song Si-yong, head of Smart Factory Business Division, Production engineering Research Institute, LG Electronics
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By News Reporter
New Manufacturing Plant in Sri City Expected to Begin Operations by End of 2026
SRI CITY, Andhra Pradesh, May 8, 2025 – LG Electronics India Ltd. (LGEIL) announced the commencement of construction of its new manufacturing facility in Sri City, Andhra Pradesh today at a ceremony graced by the presence of Shri Nara Lokesh, Hon’ble Minister for Information Technology, Electronics and Communications, Real Time Governance and Human Resources Development, Government of Andhra Pradesh. The new plant is expected to commence operations by the end of 2026.
Strategically located in Sri City’s industrial area, the new manufacturing facility will enhance LGEIL’s production capacity and also enable local employment in the region. The new facility will be LG Electronics’ third plant in India. The other two plants are located in Greater Noida, Uttar Pradesh and Pune, Maharashtra. This investment underscores India’s potential as a critical hub within LG Electronics’ global supply chain.
The government of Andhra Pradesh has approved 247 acres of land in Sri City for LGEIL’s new manufacturing facility, which is expected to generate around 1495 direct jobs. LGEIL plans to invest approximately USD 600 million (INR 5001 crores) over the next four years, with the potential to attract ancillary businesses to the region, thereby creating an ecosystem for white good manufacturing in the state of Andhra Pradesh.
The new plant at Sri City is expected to localize production further and meet the growing demand for LG products throughout India. It will also strengthen LGEIL’s supply chain in South India, while helping expedite access to LG products for consumers in the region. The facility will manufacture a diverse range of products, including AC compressors, refrigerators, washing machines and air conditioners.
In addition to the presence of Shri Nara Lokesh, the ceremony was attended by other senior government functionaries along with senior LG Electronics executives from South Korea, including Lyu Jae-cheol, president of the LG Home Appliance Solution Company; James Lee, president of the LG Eco Solution Company and Hong Ju Jeon, managing director of LGEIL. Other government officials and senior LGEIL leadership were also present at the ceremony.
Sharing his best wishes from Amaravati, the new capital of Andhra Pradesh, Shri N Chandrababu Naidu, Hon’ble Chief Minister of Andhra Pradesh said, “We wholeheartedly welcome LG Electronics to Sri City, Andhra Pradesh. The announcement of LG Electronics’ new manufacturing plant in Andhra Pradesh is a testament to Andhra Pradesh’s progressive policies with regards to being industry friendly, ease-of-doing-business, fostering innovation and being home to world-class manufacturing hubs. A well-developed industrial ecosystem, great connectivity and pro-business environment makes Sri City the best location for the new plant.”
Shri Nara Lokesh, Hon’ble Minister for Information Technology, Electronics and Communications, Real Time Governance and Human Resources Development, Government of Andhra Pradesh said, “We are delighted that LG Electronics has chosen Sri City for its third manufacturing facility in India. This is a testament of LG Electronics’ commitment to India and I am confident that this expansion into Andhra Pradesh will address the potential growth in demand for LG products across India.”
“We are taking yet another important first step toward enhancing our partnership with India and contributing to its economic growth. The construction of our third manufacturing plant will complement our existing production facilities in Noida and Pune and marks a new milestone in our journey in India,” said Lyu. “This brand-new facility will create more jobs and increase local production,” he further added.
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By News Reporter
Last year, LG Vietnam made waves in the gaming scene by introducing the Life’s Good Tournament, which was the first and only local area network (LAN) party gaming tournament in Vietnam. This premier League of Legends (LoL) competition in Vietnam attracts talented teams from across the nation, who compete through several qualifying rounds to reach the grand final held at Another Saigon by LG, brand experience space in Ho Chi Minh City. The 2024 final, held on November 30, featured the top teams from four different regions: GENETIC ESPORT from Lighting Esport Complex, HST from OGE Stadium, 2 GAME ĐI VỀ from Unicorn Cyber and ALPHA MALE from Vikings. These cybernets are fully equipped with LG UltraGear gaming monitors, which provide the ultimate gaming experience with brilliant OLED displays.
The grand final was graced by legends of the local eSports scene, including SOFM, Đức Mạnh, Clear and KillerQueen, who provided professional mentorship to the four teams. They shared their practical skills and inspired a competitive spirit in each competitor. After some of the most intense battles in the nation’s gaming history, GENETIC ESPORT emerged as the champion of the Life’s Good 2024 Tournament, followed by runners-up HST and third-place finishers 2 GAME ĐI VỀ and ALPHA MALE.
“This is our second time participating in the Life’s Good Tournament and our team came with a solid plan to conquer the country’s best LoL teams,” said a player of GENETIC ESPORT. “Our outstanding performance in the final was inspired by our mentor, KillerQueen. We are extremely grateful to LG for creating a professional platform that allows us to compete with other talented teams while unlocking the full potential of our passionate eSports community in Vietnam.”
This convincing victory was the result of tireless preparation and effort, earning the GENETIC ESPORT team a trip to Korea in December 2024. They have explored the heart of competitive League of Legends, visiting iconic locations such as LCK Park, the Gen.G Headquarters and LG GROUND220. The team also received a 45-inch UltraGear OLED Curved Gaming Monitor WQHD and vouchers worth 50 million VND.
GENETIC ESPORT was already well-known to LG, having fought their way to an exhibition match against one of the world’s top LoL teams, Gen.G,
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The Life’s Good Tournament 2024 gave participants the opportunity to experience LG UltraGear, a leading gaming monitor brand recognized for its unprecedented refresh rates and response times. Courtesy of the company’s cutting-edge OLED technology, LG UltraGear makes every scene – whether bright or dark – come to life with realistic details that take the gaming experience to an entirely new level.
With a wide array of display solutions built for gamers, the LG UltraGear lineup has become the go-to gaming monitor brand in the local market. Since 2021, UltraGear has been the official partner of Gen.G, a leading eSports organization, further cementing its reputation for supporting high-level gameplay in this League of Legends-obsessed nation.
Through various initiatives designed to foster Vietnam’s eSports community, LG hopes to elevate the local talent so that more local gamers can compete on the biggest eSports stages in the world. With the Life’s Good Tournament, LG Vietnam aims to deliver the value of Life’s Good to more Vietnamese consumers through its advanced gaming solutions and technologies.
Contributed by LG Vietnam
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